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For
those working in the field of fingerprint recognition, finding the
right material to coat the device has been a significant challenge.
The material chosen must be durable, because it will be touched
many times over the course of its lifetime. It must be able to be
made into a thin layer to keep the size and weight of the device
down. Silicon Nitride can be machined into incredibly thin yet durable
sheets highly suited to this type of application.
Products
are now available that use a Silicon Nitride layer which the user
touches in order for their print to be read. These devices can be
attached to or built into desktop and laptop computers, PDAs, and
other wireless products to prevent unauthorised use. There are also
larger versions designed to replace door locks. They do away with
the need to remember number based codes or passwords. Authentec,
who produce them, have developed a technology that allows the prints
to be read even when the fingers are dirty. The products are designed
to withstand a million impressions. Advances in technology have
allowed the size of these devices to reduce to an extent where they
are not much bigger than a fingertip, allowing them to be built
into all kinds of devices unobtrusively. This is particularly important
in the mobile telephone and PDA markets, where companies compete
on the size of product.
.The
most widespread application for Si3N4 is currently in the manufacture
of bearings. Ceramic bearings, made principally from Si3N4 are the
component of choice in many highly demanding circumstances. Although
the advantages of Silicon Nitride bearings have been known since
1972, high costs prevented them from being taken up by manufacturers
until the early nineties. Those costs have now fallen significantly
due to technological advances and these bearings are being used
more widely. These advances have largely been driven by the Department
of Energy, who have co funded much of the research into Silicon
Nitride since the 1960s.
Advantages
of Si3N4 bearings over steel bearings:
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Good
rolling contact fatigue |
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High
hardness |
 |
High
stiffness |
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Low
weight |
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60%
lower density |
 |
50%
higher Young's Modulus |
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Low
thermal expansion |
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Low
coefficient of friction |
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Longer
operating life |
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Develop
lower centrifugal forces |
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Resistant
to corrosion |
One
area where Si3N4 bearings make a significant difference to performance
is in Formula 1 racing cars. Almost all of the Formula 1 teams use
ceramic bearings in their gearboxes and wheel bearings. Formula
1 cars reach speeds of around 200 miles per hour, and so generate
massive forces within the car. Ceramic bearings have a clear advantage
over metal ones in this harsh environment. Their longer operating
life, resistance to corrosion and ability to withstand very high
temperatures, make them the perfect choice for these technologically
advanced vehicles. The wheel bearings are hybrid, using ceramic
balls with high nitrogen steel races. A set of ceramic bearings
for a Formula 1 gearbox costs around $5,000 and lasts for about
1240 miles, or 6 complete Grand Prix.
An
even more demanding application for ceramic bearings was in Thrust
SSC, the car which broke through the sound barrier. On 15th October
1997, the car travelled at 766 mph (Mach 1.020) across the Black
Rock Desert, Nevada. The wheels of this car rotated at 8,500 rpm,
and at the rim were subjected to forces of 35,000 times that of
gravity. Naturally the wheel bearings had to be incredibly tough,
and of course Silicon Nitride was the obvious solution.
There
are also more everyday applications for the automotive industry,
which have been developed from these kinds of project. For example,
they have led to the development of Silicon Nitride cam rollers
and rolling elements for Diesel engines. These components are used
in big trucks and almost eliminate wear compared with traditional
metal components.
Silicon
Nitride is increasingly being used in a variety of applications
that exploit its incredible durability. But surely the most demanding
application of all is the one that sends it into space - Silicon
Nitride is an important component in the Space Shuttle. It is difficult
to imagine a more hostile environment than inside the engine of
a Space Shuttle. To get off the ground and into space, the shuttle,
which weighs 4.5 million pounds, has to accelerate from 0 to 18,000
mph. It is apparent that the forces inside the engines are massive.
In order to achieve lift-off the three main engines provide about
1.2 million pounds of thrust with an additional 6,600,000 pounds
from the rocket boosters. Burning liquid hydrogen and oxygen, the
main engines can reach 6,000 degrees Fahrenheit. The life span of
one of these engines is about 7.5 hours. Silicon Nitride bearings
within the fuel pump are lubricated by liquid oxygen, and last about
10 times longer than metal bearings in that unbelievably exacting
environment.
In
conclusion, it is apparent that the very properties that have led
to the use of Si3N4 in the Crystal-Technica Hot Surface Igniter
have been recognised and used in many other branches of engineering.
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