clean air technology
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Crystal-air™ - Clean air technology for landfill gas engines

Advanced emmission reduction system that exceeds landfill directive regulations

Selective Non-catalytic Reduction

The inside of the Crystal-Air™ combustion chamber burns between 1500ºF and 2200ºF, depending on fuel and air settings. The operation of this type of chamber is such that in the hottest zone is in the middle of the chamber. It is hot enough to break down all compounds that flow into this super heated zone. The super-heated zone is caused by two or more (patented) helical stators on the inside of the combustion chamber tube.

The helical stators cause the gases to slow down and rotate while passing through the combustion chamber and are therefore delayed in what is known as 'dwell time'. The dwell time, at the operating temperature inside the chamber, is long enough to cause total combustion of all organic compounds. Time and temperature both play a significant part in how much of the pollution will be reduced. On the other side of the super heated zone the gases are cooled sufficiently to reform again into compounds. Water is one of the components that reforms from the combustion gases.

The system is dynamic and can function between approximately 34% to 100% fuel input to the chambers – this is a true variable fuel system and not an 'On-Off' operation. Crystal-Air™ is highly energy efficient in that the majority of all of the fuel injected into the combustion chamber is consumed; with heat and water some of the main by-products. The conversion of fuel to heat produces the required temperatures for re-burning the engine exhausts. Furthermore, Crystal-Air™ chambers have no moving parts and require no maintenance.

Crystal-Air™ will be mated to the engine exhaust port and the exhaust will be directed into the combustion chamber.

There is over 50% less NOx and CO in the exhaust stream compared to the amounts that enter the Crystal-Air™chamber from the engine. A further 50% reduction can be achieved using the additional urea/ammonia dosing module.

Crystal-Air™ requires some fuel for operation which can be the same as the fuel used by the engine. In proportion to the amount of fuel being used by the engine, the Crystal-Air™ fuel requirements are very small.

Perhaps Crystal-Air™ seems too good to be true. This is a real Selective Non-catalytic reduction system that has already been built, 'proof of concept' tested and measured, and found to exceed expectations.

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